After determining the repair plan for Industrial Washing Machine malfunctions, it is necessary to disassemble or replace the faulty parts of the industrial washing machine. The basic principles for disassembling and assembling industrial washing machines are as follows.
(1) Pay attention to personal and machine safety. Before disassembling an industrial Washing machine, first unplug the power cord to prevent accidental contact with live parts. At the same time, pay attention to protecting the industrial washing machine and avoid using inappropriate tools to avoid damaging it.
(2) Where did the malfunction occur and which part was disassembled. When the fault location is unrelated to other connecting parts, or when other parts of the whole machine do not hinder the troubleshooting and repair work, the whole machine or other unrelated parts should not be disassembled.
(3) During the disassembly process, it is best to place or number the disassembled components in order. On the one hand, this is to facilitate installation and prevent errors, and on the other hand, to avoid the loss of components. The disassembled parts should be cleaned thoroughly. For some connection parts that are difficult to disassemble due to rust, lubricating oil should be used first and force should not be applied. Otherwise, it is easy to damage the components.
(4) During the disassembly process, pay attention to the thread direction of the threaded connection. Generally, it is a right-handed thread. If it is tightened and then continued to rotate or apply force in the opposite direction, it will cause damage to the threaded connection.
(5) After removing the faulty components, a re inspection should be conducted to analyze whether they can be repaired and reused. For components with short service life or failure to meet performance requirements after repair, new parts should be replaced.
(6) If the motor burns out and needs to be replaced, the cause of the motor burning out should be identified at the same time. If the motor winding is burned due to water leakage, the water leakage fault should be eliminated at the same time. If the engine is burned due to a short circuit or blockage, the cause of the short circuit or blockage should be identified and the fault should be eliminated to ensure that such faults do not occur again.
(7) The assembly of industrial washing machines is difficult to disassemble, therefore, when assembling repaired industrial washing machines, it is necessary to be strict and careful, paying attention to the relationship and position between various components and parts during disassembly.
(8) After assembly, lubricating grease should be applied to parts with relative motion to change the friction state and extend the service life. After assembly, the power should be turned on and a no-load operation test should be conducted to observe whether the operation status is normal and whether the faults in the repair parts have been eliminated. After confirming that there are no errors, it can be used again.
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